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Wire Splicing by Servo

US-3020WS2

US-3020WS2 Servo Ultrasonic Spot Welder full machine picture

Servo Wire Splicer Video Playlist

All videos can be accessed by clicking the top left corner

Welding Capabilities

Cross Section Area

Heavy Duty Upgrade

Wire/Material Type

0.26mm² - 38mm²

0.26mm² - 60mm² or more

Copper (Cu), Aluminum (Al)

Product Specifications

Frequency

Ultrasonic Power Output

Power Supply

Pneumatic Pressure 

Weld Force

Weldhead 

Controller Cabinet

Visual Display

Additional Options

20 kHz nominal

3.0 kW maximum

220-240 VAC single phase; 16 Amp max, Nema 6-20r outlet

5 bars / 72 psi; Air filter built in; requires 6mm OD hose

~1,200 Newton maximum

50 pounds (23 kg)
H - 8" (203 mm)
W - 7.3" (186 mm)
L - 20" (508 mm)

71 pounds (33 kg)
H - 20" (508 mm)
W - 9" (229 mm)
L - 24" (610 mm)

17" LCD display with mouse

Cutter
Barcode Scanner
Touchscreen Monitor

Industry Leading Missing Strand Detection

  • Capability to detect missing strands at below 3% of total cross section area
  • Retracted wire from weld area detection, or added insulation into weld area detection within 3% of total cross section area

Dynamic Force and Amplitude Control™

with Multi-Step Welding

  • Capability of over 20 weld steps with unique force and amplitude parameters.
  • Ability to change and adjust force and amplitude during the weld cycle to optimize welding parameters for each specific wire application
  • Energy and frequency remain constant

Load Cell Force Feedback

Under 10µm Resolution

  • Consistent measurement and ultrasonic output produce high cPk values
  • Measurement of pre-weld and post-weld height and width
  • Cross section area measurement and calculation for additional quality control

Welding Capabilities

  Cross Section Area      0.26mm² - 38mm

Heavy Duty Upgrade      0.26mm² - 60mm²

   Wire/Material Type      Copper, Aluminum

Product Specifications

Frequency        20KHz nominal

Power Output     3.0 kW maximum

              Power Supply       220-240 VAC single phase

Pressure        5 bars/72 psi

                  Weld Force       ~1,200 Newton maximum

Industry Leading Missing Strand Detection

  • Capability to detect missing strands at below 3% of total cross section area
  • Retracted wire from weld area detection, or added insulation into weld area detection within 3% of total cross section area

Dynamic Force and Amplitude Control™

with Multi-Step Welding

  • Capability of over 20 weld steps with unique force and amplitude parameters.
  • Ability to change and adjust force and amplitude during the weld cycle to optimize welding parameters for each specific wire application
  • Energy and frequency remain constant

Sample Gallery

0.39mm² CSA 1.05mm² CSA 2.7mm² CSA 3.0mm² CSA 4.0mm² CSA 7.0mm² CSA 9.0mm² CSA 14.0mm² CSA 16.0mm² CSA 50.0mm² CSA

Sample Gallery

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2710 Sawbury Blvd

Columbus, Ohio 43235 USA    

+1-614-792-3117

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           Contact Us               2710 Sawbury Blvd

                        Our Team           Columbus, Ohio 43235 USA

 Ultrasonic FAQ              +1-614-792-3117

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